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精胜 XRF荧光配套自动粉末压片机

简要描述:

JZP-X系列全自动荧光压片机, 分为130吨、40吨、60吨,操作简单。触摸屏, 5段程序加压、程序保压、定时泄压,钢板防护配有有机玻璃防护门,可自动换算模具所承受的实际压强,油缸升到限位高度自动泄压 ,主要用于配套XRF荧光光谱仪,标配40硼酸模具。精胜 XRF荧光配套自动粉末压片机

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精胜 XRF荧光配套自动粉末压片机


精胜 XRF荧光配套自动粉末压片机精胜 XRF荧光配套自动粉末压片机

精胜 XRF荧光配套自动粉末压片机

JZP-X系列荧光专用压片机是我公司在自动压片机基础上升级改款研制出的一种专为X射线荧光光谱仪配套的设备。采用智能程序控制,多段精准控压,自动加压、保压,一键脱模, 具有造型美观,体积小,操作简单制样效果好,效率高等优点,专机专用,适合专业荧光实验室使用。

一、Machine Introduction

JZP-X fluorescent specialized tablet press is a kind of equipment specially developed for X-ray fluorescence spectrometer on the basis of automatic tablet press. It adopts intelligent program control, multi-stage accurate pressure control, automatic pressure, pressure holding, one-key demolding. It has the advantages of beautiful appearance, small size, simple operation, good sampling effect, high efficiency etc. It is a dedicated machine and is suitable for use in high-end professional fluorescence laboratories.

二、主要技术指标:

【Main Technical Parameter】


产品型号

JZP-30X

JZP-40X

JZP-60X

压力范围

0.3-30T

0.5-40T

1-60T

模具类型

硼酸模具、塑料环模具、钢环模具、铝杯模具等

标配模具

硼酸模具(Φ40-32mm

模具材质

440C模具钢

加压方式

电动缓加压

加压过程

波段加压-波段保压-自动精准补压-定时泄压

加压段数

5段加压任意设置

保压时间

(【N秒】,每段可设置不同的保压时间

显示方式

7寸液晶屏【触摸屏】

设置方式

触屏直接修改设定数值【方便、快捷】

脱模压力

可自行设置所需压力

脱模方式

自动脱模

模具压强换算

程序自动换算/并直接显示样品所承受压强(MPa)

油缸限位保护

油缸超过限位高度自动泄压

主动安全配置

当检测到系统压强触碰本机安全压强时自动泄压

被动安全配置

急停开关+钢板防护+有机玻璃防护罩

数据管理

可管理、储存、查看、USB导出

设备电源

220V(50Hz/60Hz)

外形尺寸

260×390×460mm

280×460×550mm

300×520×580mm

设备重量

100kg

150kg

180kg

备注:可根据用户要求定制压片机、定制模具



Note: The above are our company’s standard product parameters, and the tablet press can be customized and improved according to customer’s requirements.

三、机器操作指南:

Equipment Operation Instruction:

1、设置步骤:

插上电源,按下后背板开关,设备进入通电阶段,屏幕自动亮起,进入主界面,按下屏幕【设置】按钮,进入【压力设置】页面:

1、Setup steps:

Plug in the power supply, press the back panel switch, the device enters the power-on stage, the screen will automatically light up, enter the main interface, press the screen [Settings] button, enter the [Pressure Settings] page

>加压阶段:1-5阶段,可根据需求任意设置;

Pressurization stage: 1-5 stages, which can be set arbitrarily according to demand

>模具类型:本机为荧光专用压片机,点击【设置】,进入设置界面,选择模具类型为圆形,直径输入“40",系统自动计算模具承受压强。

Mould type: This machine is a  fluorescent specialized tablet press, click [Settings] to enter the setting interface, select the mould type as round, enter "40" for diameter, and the system will automatically calculate the pressure of the mold.

>压力设定:当选择加压阶段为“1"时,则只能设置1条加压数据,以此类推;后面阶段值不能小于前面的压力值,但不能超过压片机最大压力值。

Pressure setting: When the pressurization stage is selected as "1", only one pressurization data can be set, and so on, and the value of the later stage cannot be less than the pressure value of the previous stage, but cannot exceed the maximum pressure value of the tablet press.

>补压设定:保压阶段(上图保压时间30秒)内压力掉到补压值时(如上图4.9吨),电机会自动启动补压到设定压力值5.0吨,继续进行剩余的保压阶段。制样时随着样品的不断变形会有些许的掉压,这个是正常现象,如果您对压样压力要求较高,可以用默认的差值 ,如果不想频繁补压,可以适当调整上、下限的差值。

Pressure compensation setting: when the pressure drops to the compensation value (such as 4.9 tons in the picture above) during the pressure holding stage (30 seconds holding time in the picture above), the motor will automatically start to compensate the pressure to the set pressure value of 5.0 tons, and then continue to carry out the remaining pressure holding stage. With the continuous deformation of the sample, there will be a slight pressure drop, this is a normal phenomenon, if you have higher requirements for the pressure of the sample, you can use the default difference, if you do not want to make up the pressure frequently, you can adjust the difference between the upper and lower limits appropriately

>保压时间:(N秒)任意设置,每个阶段均可以独立设置压力值和保压时间,当您不需要太长时间保压时,建议将时间设置短一点,可以更快自动泄压。

Pressure holding time: no time limit (N seconds) can be set arbitrarily. Each stage can independently set the pressure value and pressure holding time. When you do not need to hold pressure for too long, it is recommended to set the time shorter so that it can automatically release the pressure faster.

>模具压强:输入的模具类型、尺寸,根据实时的压力值,系统会自动计算出模具承受的压强。特别提醒,一定要注意模具承压上限,切勿随意设定压力值,以免模具损坏,甚至造成危险。

Mould pressure: Input mould type and size, according to the real pressure value, the system will automatically calculate the mould bearing pressure. As a special reminder, be sure to pay attention to the upper limit of the mould pressure, do not arbitrarily set the pressure value, so as not to damage the mold, or even cause danger.

时间设置:点击时间设置后面的小方框,便可以直接修改时间,修改完成后要再次点击【设定时间】按方能保存。

Time Setting: Click the small box behind the time setting, then you can directly modify the time, after the modification is completed, you need to click the [Set Time] button again to save.

脱模压力设置:小模具特别注意,脱模压力不宜过大;如遇大模具无法脱模时,可适当增加脱模压力,但务必要注意模具规格的变化,不要轻易设置。

Demoulding pressure setting: special attention should be paid to small moulds, demoulding pressure should not be too high, if large moulds can not be demoulded, the demoulding pressure can be appropriately increased, but be sure to pay attention to the changes of mold specifications, and do not set it easily.

蜂鸣器:默认出厂时都是【开】,如不用点击便可关闭。

Buzzer: By default, it is [on] when it leaves the factory, and it can be turned off without clicking.

语言设置:【中文】和【英语】,可根据需求选择合适的语言,点击切换后保存。

Language settings: [Chinese] and [English], you can select the appropriate language according to your needs, click to switch and save.

亮度:直接在方框内修改合适的亮度,设置后要再次点击【设定亮度】

以上所有的设置,在设定结束后都要点击“保存"。

Brightness: Modify the appropriate brightness directly in the box. After setting, click [Set Brightness] again.

For all the above settings, click "Save" after the settings are completed.

保存和返回:当所有数据设定完毕时,点击保存按钮,进入主界面,可启动加压程序;当不需要改动数据时,可直接点击返回按钮,回到主页面。

Save and Return: When all the data are set, click the Save button to enter the main interface, which can start the pressurization program; when there is no need to change the data, you can directly click the Return button to go back to the main page.

2、启动加压:Start pressurization:

当压力设置完毕后,可点击主界面启动按钮,开始加压(加压前,务必确保正确放置模具),请关注主界面实时压力数据,和模具实际情况,及时调整机器状态;

如遇紧急情况,可点击屏幕中的停止按钮,停止加压;也可直接按下机器顶部的急停开关按钮,紧急停止机器工作。

When the pressure setting is completed, you can click the start button in the main interface to start pressurization (before pressurizing, make sure that the mould is placed correctly), please pay attention to the real-time pressure data in the main interface, and the actual situation of the mould, and adjust the status of the machine in time;

In case of emergency, you can click the stop button in the screen to stop pressurization; you can also directly press the emergency stop switch button on the top of the machine to stop the machine in emergency.

3、点击脱模:Click to release mold:

脱模其实也是一种加压,样品压好泄压后,松开上面的上板摆臂,(注意上板不要遮挡模具),点击脱模按钮,样品会自动顶出,待加压停止后,拿走压杆,取出样品。

Demoulding is actually a kind of pressurization. After the sample is pressed and the pressure is relieved, release the upper plate swing arm (note that the upper plate does not block the mold), click the demoulding button, and the sample will be ejected automatically. After the pressurization stops, , take away the pressure rod and take out the sample.

4、数据管理:每次启动加压数据均可自动保存,方便对比与查看,并可通过U盘将压样的数据导出。如若要再次使用哪条组数据点击复制即可,这样可快速压样,不要的数据可直接删除或全部清空。

Data management: The pressurization data can be automatically saved every time it starts, which is convenient for comparison and viewing, and the data of the pressure sample can be exported through the U disk. If you want to use which group of data again, click to copy, so that you can quickly press the sample, and the data does not need can be deleted directly or cleared entirely.

四、操作演示

Operation demonstration

1、打开压片机的悬臂取出模具压杆,放上漏斗,先将样品放进腔体,然后在样品周围加上硼酸。

Open the cantilever of the tablet press, take out the mold pressure rod, put the funnel on, first put the sample into the cavity, and then add boric acid around the sample

2、取出漏斗,放上模具压杆并轻轻旋转,关上悬臂,一定要卡紧。

Take out the funnel, put the mold pressure rod on and rotate it gently, close the cantilever, and be sure to tighten it.

3、点击显示屏直接修改模具直径、制样压力及补压压力和保压时间。【可设置多段加压、保压】。

Click the display to directly modify the mold diameter, sample making pressure and pressure compensation pressure and pressure holding time. [Multiple stages of pressurization and pressure holding can be set]

4、击启动按钮开始加压,加压完成后自动泄压。

Click the start button to start pressurizing, and the pressure will be released automatically after the pressurization is completed.

5,加压完成后,将悬臂往后推,拿出压杆,点击脱模键,样品被顶出。

After the pressurization is completed, push the cantilever back, take out the pressure rod, click the release button, and the sample will be ejected.

6,将压好的样品取出并及时清洁模具及压片机周围的粉末。

Take out the pressed sample and clean the powder around the mold and tablet press in time

六、使用和保养注意事项:Precautions for use and maintenance:

1、将样品放入模具腔体后放上压杆,旋转一下压杆,将模具放在丝杠头的正下方,轻轻旋转压片机的丝杠往下压一下,确保此时压杆是垂直的,稍稍感觉压不动了再启动加压。

Put the sample into the mold cavity and put the pressure rod on it. Rotate the pressure rod. Place the mold directly under the screw head. Gently rotate the screw of the tablet press and press down. Make sure that the pressure rod is vertical at that time. If you feel that you can’t press it anymore, start the pressurization again.

2、设置压力时切勿超过模具能承压的上限。

When setting the pressure, do not exceed the upper limit of the pressure that the mold can bear.

3、每次试验完毕,要及时清理机器表面残留物,特别是油缸、屏幕及电路附近的散落粉末、水迹、油污等,导电或易腐蚀材料污垢需更加注意,要及时清理保养;

After each test, the residues on the surface of the machine should be cleaned up in time, especially the scattered powder, water traces, oil stains etc. near the oil cylinder, screen and circuit.More attention should be paid to the dirt of conductive or corrosive materials,and timely cleaning and maintenance should be carried out.

4、不定期检查机器螺栓是否牢固,发现问题第一时间紧固,切不可大意;

Check whether the machine bolts are firm from time to time, and tighten them as soon as possible if any problems are found. Do not be careless.

5、长时间不用时,建议切断电源,触摸屏表面附上一层薄膜;

When not in use for a long time, it is recommended to cut off the power supply and attach a film to the surface of the touch screen.

6、使用过程中有任何问题均可联系我公司服务热线,由工程师电话或视频指导操作。

If you have any questions during use, you can call our service hotline, and the engineer will guide the operation by phone or video.

精胜 XRF荧光配套自动粉末压片机






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